CWWG

Chemical Weapons Working Group
P.O. Box 467, Berea, Kentucky   40403
Phone:  (859) 986-7565      Fax: (859) 986-2695
e-mail: craig@cwwg.org
web: www.cwwg.org


February 15, 2004

The Honorable Michael W. Wynne                       
Principle Deputy Undersecretary of Defense/
Acquisition, Technology and Logistics
3010 Defense Pentagon 
Room 3E933
Washington, D. C. 20301-3010

Dear Mr. Secretary,

We, the undersigned, call upon you to order an immediate halt on operations at the Anniston Chemical Demilitarization Facility (ANCDF), in light of the serious pattern of events that have occurred since operations began on August 9, 2003.   We are calling for initiation of a thorough investigation on facility operations, and ask that steps be taken to correct identified safety deficiencies before operations are resumed.

We also note a deplorable lack of consistent communication and flow of information from ANCDF on incinerator operations, and we assert the need for an open, transparent process for public involvement and dialogue on these issues.   

Since the Anniston incinerator began burning chemical weapons last Summer, there have been numerous unanticipated shut downs, technical problems, system malfunctions and hundreds of chemical agent alarms.  Plant managers have inappropriately prioritized schedule considerations over safety.  Their decisions have resulted in increased worker risks, including the incident on February 4, in which at least two workers were exposed to GB nerve agent (sarin).

We are aware of multiple technical problems, process malfunctions, and “near miss” incidents at the incinerator including, but not limited to:

  • heated discharge conveyor (HDC) breakdowns;
  • deactivation feed chute (DFS) jams;
  • buildup at the DFS kicker plate;
  • numerous agent alarms in areas not anticipated to have agent present;
  • liquid incinerator (LIC) feed gun plugging;
  • inadequate training of workers;
  • blockage in agent lines leading to the agent holding tank (AHT);
  • inadequate decontamination procedures for workers after they leave “hot” areas;
  • workers being exposed to agents;
  • alarms triggered in the clinic after decontamination procedures should have rendered workers “clean”; and
  • delayed notification of chemical events to the Anniston Depot Emergency Operations Centers.

Many of these problems are not unique to the Anniston incinerator; the Army has experienced identical problems at its first and second generation incinerators in the Pacific and in Utah.  Unfortunately, the Army routinely “cherry-picks” safety and procedural recommendations rather than use its Lessons Learned Program to address these chronic problems and systemic design flaws.

One prime example of this misguided approach to chemical weapons disposal is the Army’s effort to increase throughput of “gelled” M55 rockets at the Anniston incinerator.  Management routinely places workers at additional risk by violating the cardinal rule of limiting “hot” entries -- that is, times when workers must perform activities in areas where chemical agent is present --  to an absolute minimum during operations.  The Army has represented its incinerator as one designed to limit such dangerous activities.  However, procedures being used at the Anniston facility -- such as the one resulting in the worker exposures on February 4 -- demonstrate the inability of the technology to function safely, as advertised.  The incinerators were never designed to handle gelled rockets, and when management tries to force the technology to function in this manner, workers are put at unnecessary, unacceptable risk.

In its September 2003 report Assessment of Processing Gelled GB M55 Rockets at Anniston, the National Research Council (NRC) cautiously endorsed the Army’s plan to increase throughput rates of gelled M55 rockets.  However, the report also included specific recommendations critical to moving forward with this activity.  Many of these recommendations have been completely ignored by the ANCDF management and the Army.

For example, the NRC recommended that during such operations, “The Army is urged to analyze the stack gases for key metals and SOPC’s (Substances of Potential Concern) more frequently than now is the practice.”  This has been ignored.

The NRC recommended that, “the full range of lessons learned from [the Army’s Pacific and Utah chemical weapons incinerators’] experience should be carefully communicated and incorporated into the design and operations...[at Anniston].”  Obviously this has not occurred, since many of the technical shortcomings identified above were experienced at both the Pacific and Utah incinerators.

The NRC report further recommended that the Army should proceed with the modified gelled rocket disposal plan, “with proactive attention to public input.”  In fact, just the opposite has occurred.  There exists no venue for such input in the Anniston community other than an occasional public “briefing” sponsored by the Army at which ANCDF officials often do not respond to specific and detailed questions about incinerator operations.

Another example of the Army “cherry-picking” is revealed in examining recommendations from the General Accounting Office (GAO) in its  September 2002 report Lessons Learned Program Generally Effective but Could Be Improved and Expanded (GAO-02-890).  The report states that the “Lessons Learned Program does not have formal procedures to test or validate whether a corrective action has been effective in resolving a deficiency” and recommends that the Army “develop procedures to validate, monitor, and prioritize the lessons learned to ensure corrective actions fully address deficiencies identified as the most significant.” Again, based on operational incidents at ANCDF, this has yet to be implemented.

We believe there is a direct link between incidents at the Anniston incinerator as described above, and the steadily decreasing flow of information on incinerator operations to the community and the media.  What information does come from the facility has been later proven -- by community members and/or the media -- to be incomplete and misleading, or a blatant fabrication.

For example, on February 4, 2004, the date of the most recent worker exposure incident, the Army issued a press release which  stated that “the situation was limited within the confines of the ANCDF Munitions Demilitarization Building (MDB)...the building that houses the facility’s three furnaces.”  Only after unnamed sources communicated to the media that alarms had also sounded at the clinic, a completely separate building from the MDB, did citizens find out the Army’s press release statement was false.

The next day, February 5, the Army issued another press release stating that the “agent reading was not the result of rocket disposal operations.”  However, a week later it was reported --  only after repeated inquires of ANCDF management from local media -- that the workers were indeed performing activities directly associated with processing “gelled” rockets at the incinerator.

That same press release also stated that “employees were never ‘threatened,’” but after a week of investigation by and repeated inquires from local media, and confronted by information from anonymous sources, the Army finally admitted that at least two workers had been contaminated with GB nerve agent.

The language used by ANCDF management in describing events at the incinerator are inconsistent and misleading, and significantly downplay the serious nature of incidents.   For example, they use terms such as “maintenance” inferring anticipated and/or routine activities when in fact this “maintenance” relates directly to unanticipated malfunctions and unplanned worker “hot” entries. These are not merely “maintenance” activities - they are breakdowns of a serious nature, and indicate serious chronic problems at the facility. 

In using such language to describe incinerator incidents, we believe ANCDF management is far more interested in maintaining a positive image of plant operations than it is representing the truth about the reliability and capability of the facility to operate safely.  This kind of “spin” further undermines what faith community members had in the Army to tell them the truth about the problems at the incinerator, and the risks to their families and workers at the facility.

According to a professional survey conducted in 2002 under contract by the Army, over 40% of the population surrounding the ANCDF felt it unlikely that the Army would inform the public about problems with the disposal effort.  In light of the recent events at ANCDF, and the fact that more accurate information only surfaces after extensive investigative efforts by the media or citizens and/or is brought to light by anonymous sources within the facility, that percentage is almost certainly on the rise.

To sum, the operational history at ANCDF, although brief when measured against its 10+ years of anticipated operations, indicates serious technical problems which, if left unaddressed, will likely lead to serious consequences for the workers and the community.  Comparing ANCDF operations thus far with the Congressional mandate for the Army to provide “maximum protection” to workers and the surrounding community, we believe the Army has fallen far short of the mark.

Therefore, we urge you to act immediately, in accordance with your authority, to direct that operations at the ANCDF cease until such time as: the technical issues raised herein are investigated and corrected; the recommendations raised herein be implemented; and, until processes are put in place to allow the public an opportunity for open, consistent dialogue with the Army on these issues. 

Sincerely, on behalf of himself and those listed, with their permission,


Craig Williams                                             
Executive Director                                         
Chemical Weapons Working Group            
Berea, Kentucky

Rufus Kinney
Director
Families Concerned About Nerve Gas Incineration
Anniston, Alabama                                         
                                                                      
David Christian,                                           
Director                                                     
Serving Alabama's Future Environment             
Anniston, Alabama

Dr. N.Q. Reynolds
President
Calhoun County Chapter
Southern Christian Leadership Conference
Anniston, Alabama

Rev. Henry Sterling
Alabama Chapter
Southern Christian Leadership Conference
Anniston, Alabama
                                                                                                                                        
Jeanette Champion,                                        
President                                                           
Citizens for Environmental Justice                         
Jacksonville, Alabama

Neil Milligan
Chapter Chair
Alabama Chapter of the Sierra Club
Montgomery, Alabama

Lamar Marshall
President
Wild South, Inc.
Moulton, Alabama

Bryan Burgess
Executive Director
Friends of Rural Alabama, Inc.
Ashville, Alabama

Michael Smith
Chairman
Friends of Terrapin Creek
Piedmont, Alabama

Jayme Hill
Executive Director
Alabama Environmental Council
Birmingham, Alabama

Ms. Bobbie Paul
Women's Actions for New Directions
Atlanta, Georgia

Matt Reid
Executive Director
Coosa River Basin Initiative
Rome, Georgia

Robert K. Musil, PhD., M.P.H.
Executive Director and CEO
Physicians for Social Responsibility
Washington, D.C.                                               

Robert O. Muller,                                          
President                                                        
Vietnam Veterans of America Foundation     
Washington, D.C.

Louis Clark, Esq.
Executive Director
Government Accountability Project
Washington, D.C.                                           

Peter Montague, PhD                                
Executive Director                                         
Environmental Research Foundation             
New Brunswick, New Jersey

David Ludder, Esq.
Lead Counsel
Legal Environmental Assistance Foundation
Tallahassee, Florida

Rev. Pamela Cheney
United Church of Christ
Justice and Peace Action Network
Cleveland, Ohio

Tara Thornton
Chief Executive Officer
Military Toxics Project
Lewiston, Maine                            

                                  
                                          


cc:
Dale Klein, ASD (NC&B)
Patrick Wakefield DASD ( CD&TR)
Claude Bolton, ASA (A&T)
Mike Parker, Director, CMA
Kevin Flamm, PM, ECW
Sentaor Richard Shelby
Senator Jeff Sessions
Senator John Warner
Senator Carl Levin
Senator Ted Stevens
Representative Mike Rogers
Representative Duncan Hunter
Representative Ike Skelton
Representative Jim Saxton
Representative Martin Meehan
Representative Jerry Lewis
Representative John Murtha
Tim Garrett, PM/ANCDF







CWWG

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Contact us:
Chemical Weapons Working Group
Kentucky Environmental Foundation
P.O. Box 467
Berea, KY 40403
phone: 859-986-7565
fax: 859-986-2695


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