|
Army officials and contractors are investigating the
cause of a Monday night accident at the Anniston Chemical Demilitarization
Facility in which a secondary furnace broke in two during a test run.
Officials were testing systems at the Bynum incinerator
when bolts suspending an "afterburner" furnace broke.
No chemical agent was in the plant, as workers are updating
systems to destroy VX nerve agent. The last of Anniston's sarin nerve agent
was destroyed in March.
No workers were injured in the incident, which happened
around 10 p.m. Monday, according to Army spokesman Mike Abrams.
Tim Garrett, the Army's project site manager at the
incinerator, said that during the changeover for VX destruction, workers
had disassembled the deactivation furnace afterburner -- three sections of
7-foot-diameter steel cylinders, stacked and suspended from a steel-beam
superstructure.
Workers had removed and replaced three insulating layers
inside the steel -- one of insulating board and two layers of different types
of brick.
After the sarin campaign, workers had noticed what Garrett
called "problems" with 16 of the 72 carbon-steel bolts holding the lower
two sections to the top one. They'd replaced all 72 bolts with a higher-grade
version, which engineers expected would stand up under 3 million pounds or
more of weight.
Instead, as workers heated the furnace for a test Monday
night, the bolts broke under about 134,000 pounds -- the weight of the steel,
insulation and brick. Garrett said no one yet knows why.
"There was a tremendous force put on those bolts," Garrett
said.
Garrett could not name the supplier of the bolts Tuesday
afternoon. He said the bolts, which are zinc-coated carbon-steel ¾-inch
diameter by 2 ¾ inch long, were clearly stamped with the higher-than-required
grade.
The two afterburner sections that separated -- about
34 feet tall -- now are wedged into the surrounding steel superstructure,
suspended five feet above the ground.
Garrett said the Army was looking Tuesday for a contractor
to lift the massive steel afterburner back into place. Officials then will
try to determine why the bolts failed, make whatever changes are needed in
the design, and replace the insulation if necessary.
During the accident, some of the bricks tumbled out
of the afterburner. Wooden scaffolding near the afterburner smoldered after
the accident, but there was no explosion and no large-scale fire, Abrams said.
Anniston Army Depot firefighters extinguished the scaffolding.
The deactivation furnace is used to destroy explosives
and M55 rockets. Exhaust from that furnace is fed into its afterburner, where
the exhaust is heated to 2,000 degrees Fahrenheit before it is treated in
the plant’s pollution-abatement system. The inside of the afterburner was
at about 1,800 degrees at the time of Monday’'s accident. The outside of
the steel cylinders normally heats to between 100 and 120 degrees, Garrett
said.
Abrams said workers had been scheduled to resume destroying
weapons in July. He and Garrett said officials did not know how Monday's
accident will affect the schedule.
Meanwhile, the Army announced Monday that it will not
meet the April 29, 2012, deadline to destroy the United States' entire chemical
weapons stockpile, as stipulated under the terms of the Chemical Weapons
Convention.
The treaty originally set a 10-year deadline, ending
in 2007. The United States recently had requested a one-time, five-year extension
to the 2012 date.
The Army pointed to delays in obtaining permits to destroy
the weapons, slower-than-expected destruction rates, safety improvements,
deteriorating weapons, community preparedness requirements and other unforeseen
problems as contributing to the missed deadline.
Abrams said Tuesday that officials believe Anniston's
incinerator still is on track to have the local stockpile of VX nerve agent
and mustard blister agent destroyed by late 2010.
|