philly.com - The philly home page

News



Posted on Sat, Oct. 29, 2005


Nerve agent destruction halted after 500-gallon wastewater spill

Associated Press

Army contractors halted operations Saturday at a western Indiana complex built to destroy a deadly nerve agent after nearly 500 gallons of a caustic wastewater created by the chemical weapon's destruction spilled in a contained area.

No workers were injured or exposed to the wastewater, called hydrolysate, when it leaked onto the floor of a sealed area at the Newport Chemical Depot, said Dennis Lindsey, a spokesman for the depot about 30 miles north of Terre Haute.

After the spill of about 490 gallons of hydrolysate was discovered about 6 a.m. Saturday, workers wearing sealed protective suits entered the area to begin pumping the spilled hydrolysate into tank systems, Lindsey said.

"Everything is shut down in the safe mode right now until we get everything taken care. Once we found out what the problem is and get it fixed we'll start back up again," he said.

Lindsey said it was unclear what had caused the leak, which occurred in a recirculation loop that is linked to the chemical reactors where the VX is destroyed using a mixture of heated sodium hydroxide and water by workers for Army contractor Parsons Technology Inc.

That loop is used by workers and inspectors to take samples and analyze the material inside the reactor to make sure that after each batch of VX is chemically neutralized it contains no measurable amounts of VX, a single droplet of which can kill a healthy human.

In May, Parsons workers began destroying more than 250,000 gallons of the Cold War-era chemical weapon. The project was halted in June after a leak allowed about 30 gallons of VX, sodium hydroxide and water to spill in a contained area.

It resumed in late August after valves that had caused the June leak were replaced with an all-metal ball-bearing valve system.

Lindsey said that this time the ball-bearing system had performed perfectly and that the leak occurred somewhere in the reactors' recirculation loop.

Parsons workers have been working to ramp up operations at the neutralization complex, which was built at the depot by the company.

Pending federal approval, the Army plans to ship millions of gallons of hydrolysate to a DuPont Inc., plant in New Jersey for treatment and eventual discharge into the Delaware River.